Dust Collector Systems for Industrial Manufacturing Processes

Industrial dust collectors are designed to handle high-volume dust loads in manufacturing plants or processing facilities. The presence of dust and other particles in air can prove detrimental in more ways than one, reiterating the importance of a dust collector system. For one, it leads to several respiratory problems among workers on a site or facility. The second more grave concern is that certain types of dust are very easily combustible. So a small spark could cause a major explosion as the dust floating around in the air combust.

The Occupational Safety and Health Administration has laid down several mandates pertaining to proper dust collection and disposal on an industrial or manufacturing site. Industrial manufacturing processes are referred to as ‘specific operations’ by the American Conference of Governmental Industrial Hygienists. Equipment configuration must be in line with rules pertaining to specific industrial operations.

What are the harmful effects of dust at a site or facility?

Numerous studies have proven that particulate matter, fumes, and dust are a hazard to the operations at an industrial facility. There are hundreds of different types of compositions of dust that can pose a very serious health hazard. These risks, if not handled in the prescribed manner, can lead to a major accident at a manufacturing facility. For instance, saw dust or fabric lint can combust in a matter of seconds. In such an environment, even the smallest open flame could cause a large accident. Overall, it wouldn’t be wrong to say that the presence of a higher-than-prescribed amount of dust in the atmosphere is detrimental to both people and processes.

How does one go about installing a dust collector system?

The best way to get the job done right the first time is by enlisting the services of a professional and certified industrial ventilation systems designer. These are specialized firms that are aware of the industrial ventilation parameters laid down by OSHA. Non-compliance to these parameters would mean that the industrial ventilation system at your facility doesn’t pass an OSHA inspection.

There are several firms that, in addition to designing ventilation systems, also manufacture customized dust collector systems in keeping with industry codes. And, you can also hire the services of a specialist firm for the purpose of optimizing your dust collector to enhance its performance. Other important components that form an integral part of your dust collector systems would include dust capture arms, bin vents, cartridge filters, portable dust collectors, and so on.

Finally, it is crucial to ensure that the dust collector systems at your site or facility adheres to environment-friendly standards, and that it consumes a low amount of energy. A low-energy-consumption design would translate into lower utility bills and more energy savings.

Oil Mist Collectors Are for More Than Just Keeping the Floor Dry

Most business owners whose production processes require machinery that uses oils, fine lubricants or coolants know it is important to keep the mist or spray emitted during operation from collecting on floors or walls and ceilings as much as possible. Uncollected emissions can cause slippery surfaces as well as an unhealthy working environment. This is one of the main reasons why oil mist collectors are a vital part of the equipment needed.

However, many owners don’t realize that there are other ways these collection units can help make their business safer. It has been clearly documented over the years that fluids for such industries as metal working like toxic solvents, coolant mists and oil that contains smoke are potential severe health hazards not only to workers’ respiratory systems, but also if they enter a body through direct skin contact. Industrial solutions, airborne mists and aerosols pose a health hazard to anyone who works around aircraft, heavy machinery, automobile factories and even those who work with farming equipment. Basically anyone who works where there is oil smoke or machine fluid mists is at risk. Oil mist collectors do more than just keep a work area clean and free of hazardous emissions, they also help to reduce coolant costs by recycling the fluid back into the machines that use it. A centralized or individually installed mist collector is excellent for evacuating oil and water based coolants and oil mists and recirculating them back into tools and machinery, making not only your equipment operate much more efficiently but saving money as well.

Business owners who install a mist collection system can also save on cooling and heating costs for their buildings. Many business owners don’t realize how much oil and coolant mists can clog up heating and air condition system filters, which requires more frequent filter changes. Coolant and oil mists can also effect the operation of sensitive machinery due to buildup of oil residue on exposed parts and oil residue can also cause dust to collect on the surface of the machinery. By installing a properly operating mist collection system not only do business owners keep their work environment healthy for employees, but they cut down on maintenance expense for machinery and heating and cooling systems. This is important these days with so many budget cuts and business owners having to make sure there is no loss of production due to sick employees or malfunctioning equipment. When a coolant and oil mist collection system is present not only is safety standards met for employee health but for environmental emissions as well. This saves time, money and keeps the business operating in a highly efficient manner all the way around.

Ensure a Healthy Work Environment With Oil Mist Collectors

CNC machining shops use different types of Metal Working Fluids (MWFs) to support the forming of metal components. During the forming process, the coolants and lubricants get converted into mist, aerosols, or vapors. These can be extremely harmful to workers within the facility and can lead to adverse health conditions. Inhalation of MWF particulate matter can cause a number of medical conditions including dermatitis, irritation of the skin, eyes, nose and throat, and even obstructive pulmonary diseases such as asthma and bronchitis.

The Occupational Safety and Health Administration (OSHA) understands the gravity of the situation, and has laid out several standards to help industries maintain a clean environment and safeguard the health of workers. Examples of general standards are 1910 Subpart Z for toxic and unhealthy substances, and 1910.1000 for different types of air contaminants.

OSHA also recommends using various types of ventilation systems and personal protective equipment to prevent the circulation of hazardous air contaminants. One such product that is popularly used by the machining industry is oil mist collector. It uses different types of separation and filtration technologies to safely ventilate MWFs from an enclosed machining center. Also known as mist eliminators, provide impeccable solutions for fluid drainage and air ventilation.

Creating a Clean Air Environment with Oil Mist Collectors

Mist eliminators are known for their compact size and design, extensive filtration capabilities, and exemplary clean air solutions. There are various advantages of installing and using an oil mist collector in a machining or metal forming shop.

  • Comprehensive Filtration Design : Filtration product manufacturers design their mist eliminators to provide extensive filtration of MWFs. Oil mist collectors are designed with three stage filters, which comprehensively remove any traces of fluid aerosols in the environment, providing clean air in the machining shop.
  • Excellent Efficiency : The three stage filtration system allows for effective oil and mist ventilation. Manufacturers design their oil mist collectors to handle the full volume of mist produced in a machining shop. They are capable of filtering contaminants that are less than 1 micron in size.
  • Adjustability : The compact design and size of mist eliminators allows for easy installation, relocation, and replacement. They can be connected to larger central air systems for enhanced air filtration.
  • Easy Maintenance: The impeccable design, exemplary filtration, and excellent drainage systems ensure that the oil mist collectors can be used for long work periods with minimal maintenance. Mist eliminators are known for their durability, providing years of service in an industrial application.
  • Cost-effective: The collectors are extremely cost effective in terms of initial purchase price, operational costs, and maintenance contracts. The compact enclosure helps to reduce the amount of electricity used by the collector leading to lower operational costs.

Oil mist collectors are the perfect solution to the increasing need for a safe healthy work environment in an industrial facility.